柯基产能通
返回文章列表

Hardware Shaft Surface Treatment: Plating, Heat Treatment and Precision Enhancement

Surface treatment technologies for hardware shafts: chrome plating, nickel plating, quenching and tempering, induction hardening to improve wear resistance and service life

2026-08-116 min

1. Purpose of Shaft Surface Treatment

Surface treatment for shaft parts serves the following purposes:

  • Improve Wear Resistance: Increase surface hardness, extend service life
  • Corrosion Resistance: Resist environmental corrosion, maintain precision
  • Reduce Friction Coefficient: Reduce wear, improve transmission efficiency
  • Improve Appearance: Beautify surface, enhance product grade
  • Restore Dimensions: Repair after wear, restore use

2. Electroplating

Electroplating is the most common surface treatment for shafts:

Chrome Plating

  • Hardness: HV 800-1000
  • Thickness: 0.01-0.05mm
  • Advantages: High hardness, good wear resistance, low friction coefficient
  • Applications: Hydraulic piston rods, printing machine rollers

Nickel Plating

  • Hardness: HV 400-500
  • Thickness: 0.01-0.03mm
  • Advantages: Good corrosion resistance, attractive appearance
  • Applications: Food machinery shafts, medical device shafts

Zinc Plating

  • Hardness: Relatively low
  • Advantages: Low cost, good rust prevention
  • Applications: General drive shafts, structural shafts

3. Heat Treatment

Heat treatment improves overall shaft performance:

Quenching and Tempering

  • Process: Quenching + high temperature tempering
  • Hardness: HRC 28-32
  • Advantages: Balance of strength and toughness
  • Applications: 45# steel, 40Cr shaft parts

Induction Hardening

  • Process: Induction heating + quenching
  • Hardness: HRC 55-62 (surface)
  • Advantages: High surface hardness, tough core
  • Applications: Gear shafts, drive shafts

Carburizing

  • Process: Carburizing + quenching + low temperature tempering
  • Hardness: HRC 58-62 (surface)
  • Advantages: High surface hardness, good wear resistance
  • Applications: 20CrMnTi gear shafts

4. Surface Hardening

Surface hardening treatments for local hardness improvement:

  • Nitriding: Surface hardness HV 1000-1200, minimal deformation
  • Carbonitriding: Combine carburizing and nitriding advantages
  • Laser Hardening: Local hardening, minimal deformation

5. Surface Finishing

Surface finishing to improve surface quality:

  • Polishing: Mechanical polishing, Ra0.2 or better
  • Grinding: Precision grinding, Ra0.1 or better
  • Superfinishing: Super finishing, Ra0.05 or better
  • Rollling: Improve surface hardness, enhance fatigue performance

6. Surface Treatment Selection

Select appropriate surface treatment based on application needs:

  • High Wear Resistance: Chrome plating, induction hardening, carburizing
  • Corrosion Resistance: Nickel plating, zinc plating, stainless steel
  • High Precision: Grinding, superfinishing
  • Low Cost: Zinc plating, quenching and tempering

7. Corgi Capacity Network Shaft Surface Treatment Services

Corgi Capacity Network provides professional shaft surface treatment services: